5.8.2. Replacement of laying of a head of the block of cylinders
At detection of a leak of engine oil or cooling liquid in block head junctions with the block of cylinders remove a head and replace its laying. The leak can arise also owing to a block head buckling because of its overheat.
It will be required to you: the same tools, as for removal of a belt of the drive of the gas-distributing mechanism (see. "Replacement of a belt of the drive of the gas-distributing mechanism and its tension roller"), covers of a head of the block of cylinders (see. "Replacement of laying of a cover of a head of the block of cylinders"), the generator (see. "Removal and installation of the generator"), and also a face head "on 13", "on 16", a key "on 10", passatizh, a dynamometer key.
1. Reduce pressure in a power supply system if you perform work right after a trip (see. "Pressure decrease in a power supply system").
2. Disconnect a wire from the minus plug of the rechargeable battery.
3. Merge cooling liquid (see. "Replacement of cooling liquid").
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4. Weaken a collar of fastening of a steam discharge hose, having squeezed its unbent ears, shift a collar on a hose...
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5.... also remove a steam discharge hose from a thermostat case branch pipe.
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6. Similarly remove the bringing engine cooling system radiator hose from a thermostat case branch pipe.
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7. Weaken a collar of fastening of the hose which is taking away cooling liquid to a heater radiator, having squeezed its unbent ears, shift a collar on a hose...
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8.... also remove a hose from a thermostat branch pipe.
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9. Disconnect a block of a plait of wires from a conclusion of the sensor of temperature of cooling liquid.
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10. Turn out a bolt of fastening of an arm of a block of a plait of wires of the sensor of provision of a bent shaft...
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11.... also take an arm assembled with a block aside.
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12. Disconnect a cable tip from the sector of the drive of a butterfly valve, take a cable braid from an arm and take a cable aside (see. "Adjustment and replacement of a cable of the drive with a butterfly valve").
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13. Disconnect a block of wires from the situation sensor a butterfly valve...
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16.... and from nozzles of system of injection of fuel. Weaken an inhaling of a collar and disconnect the airbringing hose from a branch pipe of throttle knot.
17. Remove high-voltage wires (see. "Removal and installation of the coil of ignition").
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18. Squeeze a clamp...
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19.... disconnect blocks of plaits of wires from ignition coil conclusions...
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22. Separate the plastic collar connecting a fuel stage and a guide of the masloizmeritelny probe.
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23. Having hooked a collar the screw-driver, unclench it and disconnect a hose of supply of fuel from a fuel stage.
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24. Weaken a collar of fastening of a vacuum hose to a receiver, having squeezed its unbent ears, shift a collar on a hose...
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25.... also disconnect a hose from a receiver.
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26. Weaken an inhaling of a collar of a hose of ventilation of a case...
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27.... also disconnect a hose from a receiver branch pipe.
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28. Turn out two bolts of fastening of an inlet pipe to the supporting arm.
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29. Turn off three nuts of fastening of a reception pipe to a final collector and lower a reception pipe down.
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30. Turn out ten bolts of fastening of a head of the block of cylinders to the block in the sequence shown in fig. 5.3 take bolts...
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Fig. 5.3. Sequence of weakening of an inhaling of bolts of fastening of a head of the block of cylinders
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Prevention
Bolts of fastening of a head of the block of cylinders can be turned off only on the cold engine.
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31.... remove a head of the block of cylinders...
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Good advice
It is more convenient to remove a head of the block of cylinders with the assistant as it is quite heavy.
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32.... and its laying.
33. Clear privalochny surfaces of a head of the block and block of cylinders (surfaces have to be dry and pure)...
34.... also remove oil from carving openings in the block of cylinders.
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Prevention
If not to remove oil from carving openings under bolts of fastening of a head of the block, then at an inhaling of bolts in the block of cylinders there can be cracks as the oil which is not compressed.
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35. Install new laying on the block of cylinders, having centered it on two directing plugs.
36. Establish a head of the block of cylinders in the sequence, the return to removal.
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Fig. 5.4. Sequence of an inhaling of bolts of fastening of a head of the block of cylinders
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37. Tighten bolts on the cold engine in the sequence shown in fig. 5.4 in three stages: the 1st — tighten bolts the moment of 30 N · m (3 kgfs · l); the 2nd — tighten bolts on a corner 90 °; the 3rd — finally wrap bolts on a corner 90 °.
38. Establish all details and knots as it should be, the return to removal.
39. Adjust a tension of a belt of the drive of the gas-distributing mechanism (see. "Check and adjustment of a tension of a belt of the drive of the gas-distributing mechanism").
40. Adjust a tension of belts of the drive of the generator and compressor of the conditioner (see. "Check of a tension of a belt of the drive of the generator and compressor of the conditioner"), and also the pump of the hydraulic booster of steering (see. "Check and adjustment of a tension of a belt of the drive of the pump of the hydraulic booster of steering").
41. Adjust a cable of the drive of a butterfly valve (see. "Adjustment and replacement of a cable of the drive of a butterfly valve").
42. Fill in cooling liquid (see. "Replacement of cooling liquid").